ReflowOven
From Hackerspace Brussels
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Contents |
[edit] Project ReflowOven
[edit] Goal:
Reflow you surface mounted PCB.
Goals:
- fully automatic
- easy to build
- cheap
- fully documented
- open source
[edit] Why:
It's nice to solder automatically PCB's.
[edit] This project will go through 3 phases:
[edit] Phase 1: Design and make a working prototype
Design the control circuit that works. Attach it to the oven. Try basic control.
[edit] Phase 2: Optimize the design
Update the control loop and see how it's matching the reflow curve.
[edit] Phase 3: Make and publish instructions
Completely document the full hardware and software. Write building instructions and a users manual. Make videos demonstrating the building and the operation of the oven. Publish everything and promote it.
[edit] Oven
Found at tbe flea market (2kW).
[edit] Control Part
We'll be using an Arduino-like controller to control the power electronics.
- The controller shall read the oven temperature from a thermocouple.
- Relays shall protect the mains input.
- Heating power provided to the resistors shall be controlled by triacs.
- The controller shall follow typical reflow curves and follow them accurately.
- Reflow curves parameters shall be configurable.
[edit] external links
- https://www.ee.washington.edu/techsite/papers/documents/UWEETR-2006-0010.pdf
- http://www.bristolwatch.com/ele/triacs2.htm
- http://www.ladyada.net/learn/sensors/thermocouple.html
- http://www.azom.com/article.aspx?ArticleID=1208
- http://www.rocketnumbernine.com/2009/06/03/smt-table-top-reflow-oven-part-1
- http://www.about-thermocouples.com